Inline disperser - メーカー・企業と業務用製品 | イプロスものづくり

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Cellulose Nanofiber (CNF) Dispersion Process Design System

Easily agglomerated CNF, uniformly without clumping. The quality of dispersion is determined by process design.

Cellulose nanofiber (CNF) is being utilized in a wide range of fields such as automotive, food, and cosmetics as a next-generation material with high strength and lightweight properties. However, CNF has strong cohesiveness and high viscosity, which can lead to challenges such as "clumping," "poor dispersion," and "mixing issues due to increased viscosity," making stable dispersion difficult. In particular, poor wetting during powder addition and incompatibility in shear conditions and fluid design can easily lead to variations in dispersion quality and reduced reproducibility, often resulting in cases where consistent quality cannot be reproduced during scale-up. Shibuya Kogyo's solid-liquid mixing and dispersion system optimizes the entire process, including powder supply, addition conditions, dispersion processes, and fluid design, according to the characteristics of CNF. This is not just about selecting equipment; it achieves stabilization of dispersion quality and improvement of reproducibility from a process design perspective. Furthermore, by designing the entire process consistently from dispersion to formulation and CIP cleaning, it also contributes to reducing losses between processes and lowering equipment load. With consistent support from research and development to mass production startup, we assist in solving the challenges of the CNF dispersion process. You can view the concepts of process design and case studies on our official website. Please feel free to contact us first.

企業：澁谷工業
価格：Other

Emulsifier/Disperser
Dispersion/emulsification equipment/homogenizer
Emulsifying and dispersing machine
Inline disperser

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Inline disperser for high-viscosity slurry.

Inline dispersion system for continuous processing and stable dispersion of high-viscosity slurries.

This is a solid-liquid mixing system designed for high-viscosity slurries, utilizing an inline disperser. In high solid content slurries and high-viscosity materials, uneven dispersion and quality variations are likely to occur during batch processing. This inline disperser system maintains stable dispersion conditions through continuous processing, achieving highly reproducible slurry production. It addresses aggregation issues and ensures uniform dispersion through high-shear dispersion, making it suitable for a wide range of applications including battery materials, electronic materials, CNTs, and high-performance materials. Additionally, rather than just the disperser alone, the entire process including powder supply, dispersion, degassing, and transfer is designed. We propose the optimal system that includes inline and batch dispersers according to material properties, viscosity, and processing volume. In high-viscosity slurries, clumping during powder input and momentary concentration fluctuations due to uneven supply significantly impact dispersion quality. Shibuya supports quality stabilization and continuous productivity improvement through system proposals that encompass powder supply equipment, dispersers, degassing equipment, and piping design. We can accommodate everything from lab tests to scale-up and mass production line construction.